Automatic Machine Crimp Force Analyser System

• Advanced 3 zone analysis algorithm

• Multilingual Support

• Easy intuitive user interface reduces training costs

• Network interface for OEM base machine integration (Windows drivers available)

• Comprehensive online statistics including process Cpk and Cp

• Base plate or inline ram force sensor

• Force curve can be viewed online

• Optional remote graphical interface unit.

• Encoder or Time trigger modes

• Universal mains PSU for worldwide operation

• Batch buffer holds last 1000 results

• Fast evaluation means no production rate impact.

• CE approved

• Programmable relay and opto inputs for easy machine interface

Class leading performance

The CFA1000M has been designed to

detect the following common problems

• Missing/bent wire strands

• Incorrect insulation strip

• Strands outside main crimp

• Insulation in main crimp

• Insulation crimp faults

• Crimp misfeeds

• Incorrect wire use

Bringing the following key benefits

• Improved quality

• Eradication of tooling breakage

• Reduced machine downtime

• Reduced production costs

Class leading technology

CFA1000M represents current state of the art

in Crimp Force Analysis. The advanced 3

zone algorithm patented by Komax AG is the

result of an intensive R&D program in

collaboration with Komax. The licensed core

technology allows the CFA1000M to offer

unprecedented levels of good/bad sorting for

the latest high speed automatic machines. A

range of robust, preloaded piezoceramic

sensors are available which along with the

cfa1000M can be calibrated to provide

accurate peak force readings.

Class leading flexibility

The flexibility of the CFA1000M allows the

system to be used in conjunction with a wide

range of target automatic machines.

Full integration with the base machine is

possible via the integral network interface

adapter allowing OEM’s an economic

solution for integrated CFA.

Four freely programmable relay outputs allow

configuration for machine, chopper and paper

reel interfaces.

Technical Specification

Repeatability                         0.1%

Resolution                            10 Newtons

Batch Storage                       Last 1000 results

Measurement range              0-20KN (2 Tonne)

Operating Temp                    0-70°C (158°F)

Sensor Type                         piezoceramic

Unit Size                               235x165x85 (mm )

                                           9.3 x6.5 x3.3( inch )

Power                                  90-240Vac 50-60Hz

Evaluation Time                    <20mS

Standard Equipment

• Evaluation unit

• Remote graphical display unit

• Ram force sensor

• Position encoder unit

• Press Interface Lead

Options

• Force base plate

• Windows OEM drivers

• Timer mode trigger sensor