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CFA1000b Crimp Force Monitor
CFA in general.
CFA 1000m.
CFA in general.
CFA 1000m.

Bench top Crimp Force Analyser System

 

• Advanced 3 zone analysis algorithm               

• Multilingual support

• Easy intuitive user interface reduces training costs

• Optional Windows 95/98/NT/2000/ME/XP user site management software

• Comprehensive online statistics including process Cpk and Cp

• Programmable relay and opto inputs for easy machine/peripheral interface

• Universal mains PSU for worldwide operation

• Base plate or inline ram force sensor

• Force curve can be viewed online

• Optional printer for batch reports

• Encoder or Time trigger modes

• Batch buffer holds last 1000 results

• Useful bench top batch counter facility

• Up to 255 units can be networked

• CE approved

 

Class leading performance

 

The CFA1000B has been designed to detect

the following common problems:

 

• Missing/bent wire strands

• Incorrect insulation strip

• Strands outside main crimp

• Insulation in main crimp

• Insulation crimp faults

• Crimp misfeeds

• Incorrect wire use

 

Bringing the following key benefits

 

• Improved quality

• Eradication of tooling breakage

• Reduced machine downtime

• Reduced production costs

 

 

Class leading technology

 

CFA1000B represents current state of the art

in Crimp Force Analysis. The advanced 3

zone algorithm patented by Komax AG is the

result of an intensive R&D program in

collaboration with Komax. The licensed core

technology allows the CFA1000B to offer

unprecedented levels of good/bad sorting

whilst remaining easy and intuitive to use.

 

Class leading flexibility

 

The flexibility of the CFA1000B allows the

system to be used in virtually any bench top

target wire preparation application on a wide

variety of presses.

A self trigger mode allows the unit to be used

where no access is possible for encoder

fitment, whilst force sensing can be provided

by either standard base plate or inline ram

sensors.

The system is fitted with a printer interface

which allows a hardcopy batch statistics

report to be produced via an optional printer.

The graphical user interface allows the force

curve to be viewed online. This allows rapid

diagnosis and remedial action to be taken in

the event of repeated processing problems.

 

 

CFANET

 

CFANET allows up to 253 units to be networked

together. This allows quality data to be gathered

in a central place for storage and analysis. In

addition the system allows remote setup of CFA

parameters ensuring that correct settings are

always used on the shop floor.

 

Standard Equipment

 

• Evaluation unit with integral graphics display

• Ram force sensor

• Position encoder unit

• Press Interface Leada

 

Options

 

• Force Base plate

• Windows cfaNET software

• CFANET kit

• Timer mode trigger sensor

• Thermal Printer

 

 

Technical Specification

 

Repeatability                   0.1%

Resolution                      10 Newtons

Batch Storage                 Last 1000 results

Measurement range        0-20KN (2 Tonne)

Operating Temp              0-70°C (158°F)

Sensor Type                   Piezoceramic

Unit Size                         235x165x85 (mm)

                                     9.3 x6.5x3.3 (inch)

Power                             90-240Vac 50-60Hz

Evaluation Time               <20mS